Custom CNC bututu tube lankwasawa sabis
Takaitaccen Bayani
Lankwasa bututu wani tsari ne da aka fara loda bututu a cikin abin lanƙwasa ko bututun bututu sannan a sanya shi a tsakanin mutun biyu (clamping block da forming die).Hakanan ana gudanar da bututun da sauran molds biyu, a goge mold da matsin lamba.
Tsarin lankwasa bututu ya ƙunshi yin amfani da ƙarfin injina don tura bututun abu ko tubing a kan ƙirar, tilasta tubing ko tubing su dace da siffar ƙirar.Yawancin lokaci, bututun ciyarwa yana riƙe da ƙarfi a wuri yayin da iyakar ke juyawa kuma suna zagaye da mutuwa.Sauran nau'o'in sarrafawa sun haɗa da tura babur ta hanyar rollers waɗanda ke lanƙwasa shi cikin sauƙi mai sauƙi.[2] Don wasu hanyoyin lankwasa bututu, ana sanya maɗaura a cikin bututun don hana rushewa.Ana gudanar da bututu a cikin tashin hankali ta hanyar scraper don hana kowane creases yayin aiwatar da matsa lamba.Ana yin gyare-gyaren gyare-gyare na gwangwani mai laushi, irin su aluminum ko tagulla, don kauce wa karce ko lalata kayan da aka lanƙwasa.
Yawancin kayan aikin an yi su ne da taurare ko kayan aiki karfe don kulawa da tsawaita rayuwar kayan aiki.Duk da haka, ana iya amfani da abubuwa masu laushi, irin su aluminum ko tagulla, lokacin da akwai damuwa game da zazzagewa ko goge kayan aikin.Misali, manne tubalan, rotary form, da matsi mutu yawanci ana yin su ne da taurin karfe saboda bututun ba zai motsa ta cikin wadannan sassan na'urar ba.Latsa da goge kashe an yi su ne da aluminum ko tagulla don adana siffa da saman kayan aikin yayin da yake zamewa.
Masu bututun bututu galibi suna amfani da ɗan adam, na huhu, ana taimaka musu ta ruwa, mai tuƙi ko kuma injinan servo da ke tukawa ta lantarki.
Bayanin Samfura
Lankwasawa
Lankwasawa mai yiwuwa shine tsarin lankwasawa na farko da aka yi amfani da shi akan bututun sanyi da bututu.[Bayyanawa ana buƙata] A cikin wannan tsari, ana danna ƙugiya mai lanƙwasa akan bututu, yana tilasta bututun ya dace da siffar lanƙwasa.Saboda babu wani tallafi a cikin bututun, siffar bututun zai ɗan lalace, wanda zai haifar da sashin giciye na oval.Ana amfani da wannan hanya inda ba a buƙatar daidaitaccen ɓangaren giciye bututu ba.Ko da yake mutuwa ɗaya na iya samar da nau'i-nau'i iri-iri, yana aiki ne kawai don tubes na girman girman daya da radius.
Juyawa shimfiɗa lankwasawa
Cikakken saitin kayan aikin don juyawa juyi da lankwasawa
Rotary tashin hankali lankwasawa (RDB) dabara ce ta madaidaici saboda an lanƙwasa ta amfani da kayan aiki ko “saitin mutu” tare da radius na tsakiya akai-akai (CLR), ko kuma an bayyana shi azaman matsakaicin lanƙwasawa (Rm).Za'a iya tsara bender mai shimfiɗa mai jujjuya don adana ayyukan lanƙwasawa da yawa tare da digiri daban-daban na lankwasawa.Teburin madaidaicin matsayi (IDX) yawanci ana haɗe shi zuwa injin lanƙwasawa, yana bawa mai aiki damar sake yin hadadden lanƙwasa waɗanda ƙila suna da lanƙwasa da yawa da jirage daban-daban.
Rotary stretch lankwasawa inji su ne mafi mashahuri inji for lankwasawa tubing, bututu da kuma daskararru ga wadannan aikace-aikace: handrails, Frames, motor abin hawa yi racks, iyawa, wayoyi, da dai sauransu Lokacin da hakkin kayan aiki ne dace da aikace-aikace, da Rotary stretch lankwasa. yana samar da kyakkyawan lankwasa.CNC Rotary stretch lankwasawa inji iya zama sosai hadaddun da kuma amfani da hadaddun kayan aiki don samar da matsananci lankwasawa tare da high quality bukatun.
Ana buƙatar cikakken saitin kayan aiki ne kawai don madaidaicin lankwasa bututu masu ƙarfi tare da manyan OD / T (diamita / kauri) da ƙaramin matsakaicin lanƙwasa radius Rm da OD.[3] Matsakaicin axial akan ƙarshen bututun kyauta ko akan mutu yana taimakawa hana wuce kima da rugujewar ɓangaren madaidaicin bututun.Mandrel, tare da ko ba tare da ball ba, tare da hanyar haɗin kai, galibi ana amfani da shi don hana wrinkling da haɓakawa.Don ingantattun hanyoyin lanƙwasawa (watau, tare da raguwa a cikin ƙayyadaddun ƙayyadaddun wahalar BF), ana iya sauƙaƙe kayan aikin a hankali don kawar da buƙatar AIDS axial, mandrels, da ƙarshen ƙarshen mutuwa (wanda aka fi amfani dashi don hana wrinkling).Bugu da kari, a wasu takamaiman lokuta, dole ne a gyara daidaitattun kayan aikin don biyan takamaiman buƙatun samfurin.
Mirgine lankwasawa
Babban shigarwa: lanƙwasawa
Yayin jujjuyawar, bututun, yanki mai tsattsauran ra'ayi, ko ƙwaƙƙwaran yana matsa lamba ga bututun ta hanyar jerin rollers (yawanci uku), a hankali yana canza radius na lanƙwasawa na bututun.Rollers na dala suna da abin nadi mai motsi, yawanci babban abin nadi.Ƙaƙwalwar nadi mai ninki biyu yana da rollers guda biyu masu daidaitawa, yawanci abin nadi na ƙasa da kafaffen abin nadi.Wannan hanyar lankwasawa tana haifar da ƙarancin nakasu na ɓangaren giciye bututun.Tsarin ya dace don samar da bututu mai karkace da dogon lanƙwasa irin waɗanda ake amfani da su a cikin tsarin truss.
Lankwasawa mai juyi uku
Lankwasawa mai juyi uku (TRPB) shine tsarin lanƙwasawa kyauta na gama gari da ake amfani da shi don ƙirƙirar geometries masu lanƙwasa wanda ya ƙunshi lanƙwasawa mai tsari da yawa.Koyaya, tiyatar filastik 3D yana yiwuwa.Ana jagorantar bayanin martaba tsakanin abin nadi mai lanƙwasa da abin nadi na goyan baya yayin da ake turawa ta kayan aiki.Matsayin abin abin nadi yana bayyana radius mai lanƙwasawa.
Ma'anar lanƙwasa ita ce ma'aunin tangent tsakanin bututu da naɗaɗɗen lanƙwasa.Don canja jirgin sama mai lanƙwasawa, mai tuƙi yana jujjuya bututun a kusa da axis ɗin sa na tsayi.Yawanci, ana iya amfani da kayan aikin TRPB tare da injunan lankwasa rotary na gargajiya.Tsarin yana da sassauƙa sosai saboda ana iya samun ƙimar radius da yawa Rm ta amfani da saitin kayan aiki na musamman, kodayake ba za a iya kwatanta daidaiton yanayin tsarin tare da lankwasawa mai juyawa ba.Za a iya samar da bayanan martaba masu lanƙwasa waɗanda aka ayyana azaman spline ko ayyuka masu yawa.
Hakanan za'a iya yin lanƙwasawa mai jujjuyawa uku na bututu da buɗaɗɗen bayanan martaba ta amfani da injuna masu sauƙi, yawanci Semi-atomatik da waɗanda ba CNC sarrafawa ba, waɗanda ke da ikon ciyar da tubing cikin wurin lanƙwasa ta hanyar gogayya.Waɗannan injina galibi suna da shimfidar wuri a tsaye, tare da rollers uku akan jirgin sama a tsaye.
Ana sanya coils induction a kusa da ƙaramin yanki na bututu a wurin lanƙwasawa.Daga nan sai a yi zafi sosai zuwa 800 zuwa 2,200 Fahrenheit (digiri 430 zuwa 1,200 Celsius).Lokacin da bututun yayi zafi sosai, ana matsa lamba don lanƙwasa bututun.Daga nan za a iya taurare bututun da iska ko feshin ruwa, ko kuma a iya sanyaya iskar da ke ciki.
Ana amfani da lanƙwasawa na induction don samar da lanƙwasa masu dacewa da aikace-aikace masu yawa, irin su bututu (baƙin bakin ciki) na sama da ƙasa da kuma sassan bakin teku da na bakin teku a cikin masana'antar petrochemical, manyan sassan tsarin radius a cikin masana'antar gini, bango mai kauri. , gajeriyar radius lankwasa don samar da wutar lantarki da tsarin dumama birane.
Babban fa'idodin induction lankwasawa sune:
Ba kwa buƙatar mandrel
Lankwasawa radius da Angle (1°-180°) zaɓi ne
Babban madaidaicin lankwasa radius da Angle
Yana da sauƙi don samar da ingantattun bututu
Ana iya samun gagarumin tanadi a cikin waldawar filin
Na'ura ɗaya na iya ɗaukar nau'ikan girman bututu (1 "OD zuwa 80" OD)
Madalla bango thinning da ovality dabi'u
Lambert sheet karfe al'ada sarrafa mafita mai bada.
Tare da shekaru goma na gwaninta a kasashen waje cinikayya, mu kware a high daidaici takardar karfe aiki sassa, Laser sabon, sheet karfe lankwasawa, karfe brackets, sheet karfe shasi bawo, shasi ikon samar da gidaje, da dai sauransu Mu ne m a daban-daban surface jiyya, brushing. , polishing, sandblasting, spraying, plating, wanda za a iya amfani da kasuwanci kayayyaki, mashigai, gadoji, kayayyakin more rayuwa, gine-gine, hotels, daban-daban bututu tsarin, da dai sauransu Mun ci-gaba da aiki kayan aiki da kuma ƙwararrun fasaha tawagar na kan 60 mutane don samar da high. inganci da ingantaccen sabis na sarrafawa ga abokan cinikinmu.Za mu iya samar da takardar karfe sassa na daban-daban siffofi don saduwa da abokan ciniki' cikakken machining bukatun.Muna ci gaba da haɓakawa da haɓaka hanyoyinmu don tabbatar da inganci da bayarwa, kuma koyaushe muna "mayar da abokin ciniki" don samar wa abokan cinikinmu sabis mai inganci da kuma taimaka musu cimma nasara.Muna sa ido don gina dogon lokaci dangantaka tare da abokan cinikinmu a duk yankuna!
